Our Recent Projects

Here we showcase our pride and glory; our recent projects. This gives a better idea of what we are passionately doing on a daily basis.

Our yacht projects range from replacing yacht generators, handrail fabrication to captive winch servicing, all kinds of engineering, fabrication of new spare parts to cleaning up propellers and much more.

Maintenance on Kingfisher

Another one of our Guardiennage boats antifouled, polished, PropOne applied, anodes changed and all sea valves checked and serviced.

Custom made tender chocks for a 6m Ribeye tender on the deck of a 38m Hakvoort.

Routing 15mm thick plates into a brand new teak deck is not a job for the faint hearted!

New custom made racing spec pulpitt for SY Blues.

Shaft pull and cutlass bearing replacement on Sailing Yacht Blues Southern Wind 100 RS

The propeller and shaft were removed.

We also removed the old cutlass bearings.

Installed new cutlass bearings.

And reinstalled & re-coupled the shaft and checked the alignments.

Double generator replacement on SY Blues

Another challenging project this month for Berthon Spain. Removing two Cummins Onan generators out of SY Blues, a Southern Wind 100. First the saloon was prepared and suitable protection was applied.

Then we constructed a frame out of scaffolding to allow us to move the old generators around. The generators were then disconnected and both carefully extracted out of the saloon hatch.

Next, these brand new Cummins Onan generators had to placed in this Southern Wind RS 100 yacht.

Generators flying high through the sky!

Flexible gangway

Custom made brackets for a gangway allowing the customer to use it either side of the tender.

Engine workbench Oyster 125

Engine room workbench for SY Twilight, creative thinking by Berthon Spain!

Handrail fabrication Oyster 125

New handrail allowing guests and crew to descend safely to the swim platform. Designed, made and fitted by Berthon Spain.

Captive winch servicing for Oyster 125 “Twilight”

We serviced the captive winches of sailing yacht Twilight, an Oyster 125.

SY Twilights Captive Winches before & after

Before

In treatment

After!

You can’t tell the difference with new ones!

We serviced these captive winches with love and care.

Some jobs we’ve done for SY Blues

New ss pin made overnight.

Delron backing plate made for new throttle control.

Captive winch servicing, our speciality!

This broken captive winch came to us on a Friday afternoon. 

We used our magic tricks…  

… and had it back to the boat by the end of the weekend.

Pre sale preparations in the shipyard

This is sailing yacht Limitless, taken out of the water in STP, a shipyard in Mallorca.

We pulled the shaft, cleaned it, replaced it and realigned it. 

The propeller got removed, cleaned and reinstalled.

We also installed several skin fittings. 

Sailing yacht Limitless was ready for a pre sale survey and go in the water again with its new owner.

Custom made cup holders

Cup holders made from scratch by Berthon Spain.

They are custom made for a CNB 76. 

The captain has a safe spot to leave his drink.

Full propeller service

Before

The propeller has been cleaned and PropOne applied.

After: the propeller is like brand new.

Project Custom made Anchor Rollers

We made 2 new anchor rollers with our lathe.

Brand new anchor roller for the Sunseeker Predator.

Project Anchor Arm Servicing

We removed the anchor arm of M/Y Eupheme, stripped it down to individual components…   

 … and made new parts in house where necessary.   

We do a lot of work on anchor arms and rollers. Get in touch so we can get you rolling again!

Project Small Refit of S/Y Blue Horizon

This is the renewed teak deck of S/Y Blue Horizon. We sanded all the decks and redid the caulking. We polished the hull, anti-fouled the boat, painted the boom, pulled the rig,   

applied PropOne on the propeller, serviced the engine, changed the bowthruster and serviced the generator, to mention a few things.

Blue Horizon is now under full steam for Croatia with a great crew courtesy of Invisible Crew.

Beautiful Blue Horizon after the Sea Trial in the harbour of Palma de Mallorca. Ready to go to the open sea!

Project: Assemblance of Tender

This is the new AB tender for S/Y Blue Horizon, Oyster 655.

It arrived at our workshop like a flat pack wardrobe and with a few bits missing!

The RIB required complete assembly and there were several areas of the design which we felt could be improved upon.
We also fitted and commissioned the Evinrude Etec outboard.
Final running up of the outboard using our diagnostics software to ensure everything is in good order before delivering it to the client.

Captive winch service Oyster Sailing Yacht

These two Lewmar CW 9000 captive winches were in desperate need of some Berthon Spain loving care! They are from the Oyster 125 SY Twilight.
We dismantled them completely to individual components and cleaned, sand blasted and painted the frames and the bases, all in-house.
All broken parts got replaced or re-made in-house and everything was cleaned and serviced.
They are now like two brand new winches with a very happy client as two completely new winches would cost 70k per winch. These things are quite literally worth their weight in gold!

Project Management Motor Yacht Lütje Feara 47

A beautiful Lütje Feara 47 that Berthon Spain have been lucky enough to have looked after for a few years now.
We project managed the refit.
We worked on board to get the boat ready on time and on budget.
Ready to be loaded on a truck and taken to Germany for a few months.
It’s not the biggest boat we’ve worked on by a long stretch but it’s certainly stunning!!

We are here for you 24/7

Email us

andrew.fairbrass@berthonspain.com

Call us

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