Our Recent Projects
Our yacht projects range from replacing yacht generators, handrail fabrication to captive winch servicing, all kinds of engineering, fabrication of new spare parts to cleaning up propellers and much more.
Maintenance on Kingfisher
Another one of our Guardiennage boats antifouled, polished, PropOne applied, anodes changed and all sea valves checked and serviced.
Custom made tender chocks for a 6m Ribeye tender on the deck of a 38m Hakvoort.
Routing 15mm thick plates into a brand new teak deck is not a job for the faint hearted!
New custom made racing spec pulpitt for SY Blues.
Shaft pull and cutlass bearing replacement on Sailing Yacht Blues Southern Wind 100 RS
The propeller and shaft were removed.
We also removed the old cutlass bearings.
Installed new cutlass bearings.
And reinstalled & re-coupled the shaft and checked the alignments.
Double generator replacement on SY Blues
Another challenging project this month for Berthon Spain. Removing two Cummins Onan generators out of SY Blues, a Southern Wind 100. First the saloon was prepared and suitable protection was applied.
Then we constructed a frame out of scaffolding to allow us to move the old generators around. The generators were then disconnected and both carefully extracted out of the saloon hatch.
Next, these brand new Cummins Onan generators had to placed in this Southern Wind RS 100 yacht.
Generators flying high through the sky!
Custom made brackets for a gangway allowing the customer to use it either side of the tender.
Engine workbench Oyster 125
Engine room workbench for SY Twilight, creative thinking by Berthon Spain!
Handrail fabrication Oyster 125
New handrail allowing guests and crew to descend safely to the swim platform. Designed, made and fitted by Berthon Spain.
Captive winch servicing for Oyster 125 “Twilight”
We serviced the captive winches of sailing yacht Twilight, an Oyster 125.
SY Twilights Captive Winches before & after
You can’t tell the difference with new ones!
We serviced these captive winches with love and care.
Some jobs we’ve done for SY Blues
New ss pin made overnight.
Delron backing plate made for new throttle control.
Captive winch servicing, our speciality!
This broken captive winch came to us on a Friday afternoon.
We used our magic tricks…
… and had it back to the boat by the end of the weekend.
Pre sale preparations in the shipyard
We pulled the shaft, cleaned it, replaced it and realigned it.
The propeller got removed, cleaned and reinstalled.
We also installed several skin fittings.
Sailing yacht Limitless was ready for a pre sale survey and go in the water again with its new owner.
Custom made cup holders
They are custom made for a CNB 76.
Full propeller service
The propeller has been cleaned and PropOne applied.
After: the propeller is like brand new.
Project Custom made Anchor Rollers
We made 2 new anchor rollers with our lathe.
Brand new anchor roller for the Sunseeker Predator.
Project Anchor Arm Servicing
… and made new parts in house where necessary.
Project Small Refit of S/Y Blue Horizon
This is the renewed teak deck of S/Y Blue Horizon. We sanded all the decks and redid the caulking. We polished the hull, anti-fouled the boat, painted the boom, pulled the rig,
applied PropOne on the propeller, serviced the engine, changed the bowthruster and serviced the generator, to mention a few things.
Beautiful Blue Horizon after the Sea Trial in the harbour of Palma de Mallorca. Ready to go to the open sea!
Project: Assemblance of Tender
It arrived at our workshop like a flat pack wardrobe and with a few bits missing!